数控六面钻生产工艺流程

 2025-12-12 14:02:57


数控钻铣 经济智选 | ND512DT六面数控钻孔中心###

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01核心工艺 效率精度双提升Your benefits: Improved Efficiency and Precision1全能工艺 一机集成Powerful processing All in one machine

全面支持六面钻孔、正反面开槽、铣型、拉米诺、灯线槽、天地铰链孔等复杂工艺加工范围长达2800mm,宽至1220mm,轻松应对多元加工需求Supports 6-sided drilling, Front and back slottin, milling, lamello, Light troughs, invisible hinge processing etc..Processing range 2800mm, width 1220mm, meeting various processing requirements.。

2上下加工单元Upper and bottom processing unit①上单元:自研对称高速双钻包搭配自动换刀主轴(5.5kw,可选一字侧铣主轴),两钻包垂直孔最小间距为64mm,垂直钻10×2,水平钻X方向:2×4,Y方向:2×2,实现高效精准打孔;

Upper unit: Symmetrical double drilling block with ATC spindle (5.5kw, Side milling optional), minimum vertical drilling spacing is 64mm, 10×2 vertical drills, 2×4 horizontal drills in the X direction and 2×2 in the Y direction, for efficient and precise drilling;

②下单元:单钻包(V9)搭配单主轴(3.5kw),确保加工效率;Bottom unit: Single drilling block(V9) with a single spindle (3.5kw) to ensure processing efficiency;

③采用智能蛙跳式路径规划算法,自动优化移动轨迹;Adopt the advanced algorithm for drilling path;④每个钻包核心零件均经过三坐标检测仪(CMM) 微米级检测,严格把控零件品质。

Each core component of the drilling block has been tested using a coordinate measuring machine.3自动换刀刀库

ATC system配备4刀位自动刀库,预存多种专用刀具,加工过程中自动切换告别手动换刀停机,实现多工序连续加工,设备利用率大幅提高The 4-tool automatic tool magazine pre-stores multiple tools and automatically switches when the machine running. No manual tool changing or machine stoppage is required, enabling continuous multi-process processing and improving equipment utilization.。

4智能操控系统Intelligent control system智能AI算法,规划最优路径,实现蛙跳式移动,内置多种工艺模型库,操作简便,最大化提高加工效率可人工编辑程序,也可对接xml、bpp、ban、mpr等多种格式。

Adopt the advanced algorithm for drilling path, It features a built-in library of multiple process models, is easy to use, and maximizes processing efficiency. Programs can be manually edited and can interface with various formats such as XML, BPP, Ban, and MPR.

02性能保障 精密可靠Quality Assurance: Precision, Reliability, and Durability

重型框架式机架Heavy-duty body经机器人焊接、自然时效、退火、五面龙门加工中心一次加工成型,保障设备长期高速运行下的稳定与精度The equipment undergoes robotic welding, natural aging, annealing, and one-time machining on a five-sided gantry machining center, ensuring stability and precision under long-term high-speed operation.。

气浮台Floating table前后均配置一组气浮台,确保板材轻松进出料,表面零刮伤An air floating table is installed at both the front and rear to ensure easy loading and unloading of sheet materials and prevent surface scratches.。

双夹手Double grippers具备抓手下浮功能,不摩擦板底面,配合高精度齿轮齿条和伺服驱动,最大速度135m/min,新增隔板防误触It features the function of lifting the gripper downwards, with high-precision gear rack and servo driven, maximum speed 135m/min, and added partition to prevent accidental touches.。

自动对刀仪Automatic tool calibrator自动检测刀具长度,避免人工对刀产生的误差,提高加工精度Automatic tool length detection avoids errors caused by manual tool setting and improves processing accuracy.。

进出料模式Mode of feed and oufeed工件可前进前出The workpiece can feed and outfeed from the front.03赋能制造 回报可见Core Value: Intelligent manufacturing, visible returns。

提升生产效率Improve production efficiency自动换刀与智能算法协同,实现更高人均产出,优化单件成本Automatic tool changers and intelligent algorithms work together to achieve higher output and lower costs.。

保障品质稳定Ensure stable quality重型结构与精密控制系统,确保加工效果一致,产品合格率显著提升Heavy-duty body and precision control system ensure consistent processing results and improve product qualification rate.。

降低投资门槛Reduce investment以更优化的成本,提供更全面的配置性能,投资回报清晰Achieve better configuration and performance with lower cost.。

拓展业务边界Expand business广泛的工艺适应性,支持承接多样化高价值订单,打开利润增长新空间Suitable for various processes, accepting diversified high-value orders, and increasing profits。

04参数一览 硬核实力Parameter Nanxing strength